Upgrade legacy PLC installations to modern, connected control architectures. Retain proven process logic while adding remote monitoring, mobile access, and predictive diagnostics.
Operators must be physically present to monitor chamber status. No mobile alerts, no remote diagnostics, no visibility from the office floor.
Real-time chamber monitoring from any device. Native Modbus TCP connectivity via BCNet adapters — no PLC reprogramming required.
Serial communication limits data throughput and makes integration with modern MES/SCADA systems nearly impossible.
Non-invasive RS-485 to Ethernet conversion. Your proven PLC logic stays untouched while gaining full TCP/IP network capability.
Discontinued HMI panels, unavailable spare parts, and vendor-specific protocols create costly dependencies.
Transition to Modbus TCP, OPC-UA, and web-based HMI. Reduce vendor dependency while maintaining process continuity.
Complete inventory of existing PLCs, I/O modules, HMI panels, and communication protocols. Risk assessment and upgrade path analysis.
Custom migration plan preserving existing process logic. Network topology design with redundancy and failover considerations.
New systems installed alongside existing infrastructure. Full functional testing before cutover. Zero unplanned downtime.
Complete system validation, operator training, and documentation. Remote support and monitoring included for 12 months.
Request a free system assessment. We'll analyze your current setup and deliver a detailed migration roadmap within 5 business days.
Request Assessment